Mesh Belt Atmosphere Brazing Muffle Furnace
1. Equipped with PID intelligent temperature controller and integrated auto-control system, and the temperature can be set freely with a tolerance of ±3℃ under a 500 degrees hearth temperature environment. Installed with hot wind mixing device, and thus ensures the balanced and precise hearth temperature and the quality of the parts to be treated is highly guaranteed.
2. Smooth and stable auto running of stainless steel belt, stepless speed regulation and auto speed control allows the great increase of productivity and the decrease of labor intensity.
3. Brand-new structure, with all-fiber furnace lining which allows the fast temperature heating-up, the reduction of electricity consumption and a better energy-saving. the electricity consumption will be less than 50% of the rated voltage when reaching a constant temperature.
4. Simple operation, secure, no sodium nitrite needed,no environmental pollution.
5. Full range of models available,with high performance,easy to repair.
Application
- Product: drywall screw;
- Process: quenching, hardening, tempering, blackening;
- Productivity: quenching: about 100kg/hour; carburizing:about 55kg/hour;
- Heating power: electricity;
- composition:mesh belt quenching furnace, quenching tank and elevator, post-cleaning machine, hot air circulation tempering furnace, and electrical control system.
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Main Features of Mesh Belt Furnace
1 The mesh belt adopts stepping transmission, which makes the mesh belt bear the minimum tension during
operation and has a long service life.
2 The workpiece is heated inside the muffle tank, and the sealing is reliable.
3 The mesh belt drives are designed with deviation adjustment device to ensure the balance and reliability of
the belt operation.
4 The protective atmosphere is drip-type which achieves protective atmosphere pyrolysis at high temperature
inside the furnace. The carbon deposition at the drip nozzle can be avoided.
5 The high-speed rotating bearings on fans all adopt Hangzhou Wanxiang bearings, which can ensure the
reliability of fan operation.
6 The adjustable furnace door installed at the furnace entrance which can prevent the loss of protective
atmosphere inside the furnace, reduce the consumption of methanol and reduce the production cost.
7 The lining insulation material of quenching furnace is made of high temperature fibre cotton, which can
save energy sufficiently and reduce the consumption of atmosphere in the furnace.
8 All the atmosphere inlet pipes (methanol, propane, ammonia) of quenching furnace adopts stainless
steel pipes (SUS310S material) in order to prevent steel pipeline from rusting and blocking.
9 Because the heat insulation brick will expand and shrink during heating and cooling process, proper
gaps should be reserved for bricklaying. The gaps are filled with high quality heat insulation material (aluminium silicate fiber blanket)
Technial Parameters
| 1 temperature : quenching furnace: 820~950℃, quenching tank: 60~80℃(the temperature can be adjusted automatically and manually ), tempering furnace≤650℃, cleaning machine: 60~100℃(the temperature can be adjusted automatically and manually ). 2 productivity Quenching: 100kg/h ( varying with the workpiece size, weight, stacking method, and other related conditions). 3 Total rated power: 105kw; normal power: 40%~50% of the total power; power supply 3phase, 380v, 50Hz; 4 Total length: about 18 meters. |
Our Company Info
Our company is a professional supplier of heat treatment furnaces. We mainly supply industrial furnaces such
as mesh belt quenching furnace, pit type annealing furnace, mesh belt tempering furnace for springs, pusher furnace,
roller hearth furnace, rod furnace, roller furnace, double row pusher furnace, chain conveyor mesh belt furnace, mesh
belt conveyor furnace for fasteners, V-conveyor mesh belt furnaces for heavy springs, etc. Our furnaces are mainly
used to carry out heat treatment for fasteners, nails, drywall screws, springs, bearings, shafts, chains, etc.
Our company has exported its industrial furnaces to the following countries: Russia, Turkey, Egypt, Saudi Arabia,
Kenya, Bolivia, Pakistan, Australia, Israel, Qatar, etc.
Our factory covers an area of 16500 m2, with a production workshop area of 10,000 m2. With advanced
technology as the guide, sincere management as the concept, and high-quality products, the company
provides customers with all-round sincere service from product design, manufacturing, installation and
commissioning, personnel training, technical support and after-sales service, and wholeheartedly
welcomes new and old friends to visit us.
Large capacity mesh belt furnace
